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In house Platinum-Iridium material laser cutting capability
Quick Details:
Min. cutting width: | 0.020 mm |
Accuracy : | +/- 0.005 mm |
Materail | Full series of stainless steel, Platinum-Iridium alloy, Ni & Ti alloy, Copper |
Description
The laser micro cutting process works by directing the laser beam through a co-axial gas nozzle to the work piece. The laser melts a thin filament of material according to power and part conduction, the pressure of the coaxial assist gas then removes this molten filament through the underside of the cut. This process is repeated as the laser moves across the workpiece. According to cut conditions the periodic removal of material can sometimes be seen as “striation” lines running from the top to the bottom of the cut edge. This is a single pass processing technique that can create single sided features and asymmetrical features with very small internal radii.
The Laser micro machining process is a multi pass process that removes small layers and volume of the material on each pass. Typically the laser is moved at high speeds over the stationary part, going over the cut path many times to achieve the feature. This is analogous with any machining operation in general, however the layer thickness removed can be in the microns and tenths of thousandths of an inch providing very high dimensional accuracy. For ultra fast or ultra short pulse lasers, almost any material can be processed, particularly plastics and polymers, which are difficult to machine accurately when feature and part size dimensions are small.
Competitive Advantage:
Quality Assurance
Jenitek is committed to supplying products and services that meet the needs of customers, comply with statutory and regulatory requirements, increase customer satisfaction and maintain the effectiveness of the quality management systems through continuous improvement in products, processes and services.
Jenitek's quality management system has been certified ISO 13485:2012 and ISO 9001:2008 in order to fulfill each of our customers' specific requirements.
We have a thorough quality system including four levels of documentation including manuals, procedures, work instructions and records. According to system documentation and processes, our quality activities such as production, inspection, product development (NPI), process validation, supplier chain control, and continuous improvement are controlled. This means we can deliver precision, performance and safety products and services to our customers around the world.
6 Sigma Quality Team The Jenitek quality team understands these system standards are not only the foundation of quality management but also paramount to the importance of our medical products, customers and product development, production, and improvement process. We have extensive experience with quality management and use a range of methods and tools, including IQ/OQ/PQ, FMEA, PFMEA, and Design of Experiments (DoE) to support in product development and improvement processes.
Packing and Tracing
Products with validated sterile packing. Specifically configured to meet stringent packing validation requirements.
Certification
ISO 9001:2008 Certified
ISO 13485:2012 Certified
ISO 14001:2004 Certified
OHSAS 18001 Certified